Winding Machine

In today's booming manufacturing industry, production efficiency and cost control have become key factors for enterprises to establish themselves in the market. As an important equipment in the production process of many industries, the energy consumption performance of automatic cable winding machines is not only related to the daily operating costs of enterprises, but also closely linked to the concepts of green environmental protection and sustainable development. NOMURA Automation Technology (Suzhou) Co., Ltd. has achieved remarkable results in the research and development of energy-saving technology for automatic cable winding machines, relying on its profound technical accumulation and continuous innovation in the field of winding equipment. This has provided strong support for enterprises to reduce energy consumption and improve efficiency.

1、 NOMURA Automation Technology (Suzhou) Co., Ltd.: Technological innovation drives energy-saving development

NOMURA Automation Technology (Suzhou) Co., Ltd. has always adhered to the business philosophy of "people-oriented, technological innovation, and promoting industrial progress" since its establishment on July 21, 2015. The company has gathered a group of professional and technical talents with various backgrounds in power equipment and over seven years of industry experience, and has formed a strong research and development team. With independent design and research and development capabilities, we have established a large-scale mechanical equipment production base, with a wide range of business covering the research and production of foil winding machines, winding machines, tension pay off racks, reactor supporting equipment, and undertaking various coil winding OEM businesses. In the long-term development process, Yeyi Automation Technology has deeply recognized the importance of energy-saving technology in winding equipment, continuously investing resources in research and development innovation, and striving to provide customers with efficient and energy-saving winding solutions.

2、 Intelligent control system: precise regulation to reduce energy consumption

Intelligent power regulation, matching real-time loads

The advanced intelligent control system equipped on NOMURA automatic cable winding machine is like the "smart brain" of the equipment, which can monitor the operation status and load situation of the equipment in real time. By collecting data through high-precision sensors, the control system uses complex and precise algorithms to intelligently adjust the power output of various components of the equipment. During the winding process, when the load is light, the system automatically reduces the output power of key components such as motors to avoid energy waste; When encountering large load demands, such as winding thick wire diameter coils or multi-layer coils, the system can quickly and accurately increase power, ensuring stable operation of the equipment while avoiding excessive energy consumption. This mechanism of dynamically adjusting power based on real-time load enables devices to maintain efficient and energy-saving operation in different working scenarios.

Efficient driving algorithm, optimizing running trajectory

The frequent start stop and speed change of the motor during the wiring process is often an important factor in increasing energy consumption. The intelligent control system of NOMURA winding machine adopts a unique high-efficiency driving algorithm to optimize the running trajectory of the cable motor. On the premise of ensuring the accuracy of the wiring, the algorithm reduces unnecessary acceleration and deceleration actions of the motor by accurately planning the acceleration, uniform speed, and deceleration processes of the motor, and reduces the current surge at the moment of starting and stopping, thereby effectively reducing energy consumption. For example, in traditional winding machines, the ribbon motor may generate significant energy losses during each commutation, while the Yeyi winding machine optimizes algorithms to make motor commutation smoother and more efficient, significantly reducing this energy loss and achieving a significant reduction in energy consumption.

3、 Energy saving hardware configuration: reducing energy consumption from the source

Efficient and energy-saving motor, providing strong power

As the core power source of the automatic cable winding machine, the energy consumption performance of the motor has a huge impact on the overall energy consumption of the equipment. NOMURA Automation Technology has selected high-quality, high-efficiency, and energy-saving motors for equipment selection. This type of motor adopts advanced electromagnetic design and manufacturing technology, with high efficiency and power factor. Compared to ordinary motors, high-efficiency and energy-saving motors can effectively reduce energy consumption while outputting the same power. For example, the motor used in NOMURA winding machine has an efficiency improvement of 10% -15% compared to traditional motors, which means that it can save a lot of electricity for enterprises during long-term operation of the equipment. At the same time, the low heating characteristics of high-efficiency energy-saving motors also reduce the additional energy consumption caused by heat dissipation requirements, further improving the energy-saving effect of the equipment.

Low resistance transmission components reduce energy loss

The transmission system of the equipment is a key link in energy transfer, and the resistance and friction of the transmission components can cause energy loss during the transmission process. To reduce this energy consumption, NOMURA automatic wire winding machine adopts a series of low resistance transmission components. In the wiring mechanism, high-precision linear guides and ball screws are selected, and the surfaces of these components are specially treated to have extremely low friction coefficients, which can effectively reduce energy loss caused by friction during the wiring process. At the same time, high-performance bearings are used in key transmission parts such as the winding spindle. Their low resistance and high-speed characteristics ensure efficient energy transfer during the transmission process, reducing energy waste. By using these low resistance transmission components, the energy loss of NOMURA winding machine during operation has been significantly reduced, further improving the energy-saving performance of the equipment.

4、 Optimizing heat dissipation and insulation design: improving energy utilization efficiency

Efficient cooling system ensures stable operation of equipment

During the operation of the winding machine, components such as motors and drivers generate a large amount of heat. If they cannot dissipate heat in a timely and effective manner, it will not only affect the performance and lifespan of the equipment, but may also lead to the activation of protective mechanisms due to overheating, reducing production efficiency and increasing energy consumption. The NOMURA automatic cable winding machine is equipped with an efficient heat dissipation system, using advanced heat dissipation structures and materials. For example, in the design of the motor casing, the area and number of heat dissipation fins have been increased to improve heat dissipation efficiency; At the same time, using materials with high thermal conductivity to make heat dissipation components can quickly transfer heat. In addition, the device is equipped with an intelligent cooling fan that automatically adjusts the fan speed according to the internal temperature of the device, ensuring the cooling effect while avoiding energy waste caused by the fan running at high speed for a long time. By optimizing the efficient heat dissipation system, the equipment can operate within a stable temperature range, reducing performance degradation and energy consumption caused by overheating, and improving energy utilization efficiency.

High quality insulation material reduces heat loss

In addition to efficient heat dissipation, reducing the loss of internal heat from the device to the external environment is equally important. The NOMURA winding machine adopts high-quality insulation materials in the insulation design of the equipment casing and key components. These insulation materials have extremely low thermal conductivity, which can effectively prevent heat transfer and maintain temperature stability inside the equipment. For example, multiple layers of insulation materials are used to wrap around the control cabinet and motor casing of the equipment, greatly reducing the loss of heat to the surrounding environment. In this way, during the operation of the equipment, not only can it reduce energy waste caused by heat loss, but it can also lower the temperature rise in the surrounding environment, improve the working environment, and further enhance the overall energy utilization efficiency of the equipment.

5、 Energy consumption data comparison: Yeyi winding machine has significant energy-saving advantages

To visually demonstrate the energy-saving effect of the Yeyi automatic wire winding machine, we compared its energy consumption data with similar ordinary winding machines on the market. Under the same winding process requirements, two types of equipment were tested for continuous full load operation for 8 hours. The test results showed that NOMURA automatic wire winding machine has significant advantages in energy saving, which can save a lot of electricity expenses for enterprises in the long-term production process and effectively reduce production costs.

The automatic cable winding machine of NOMURA Automation Technology (Suzhou) Co., Ltd. has achieved significant reduction in equipment energy consumption through various energy-saving technological innovations such as intelligent control system, energy-saving hardware configuration, optimized heat dissipation and insulation design. While improving production efficiency and ensuring product quality for enterprises, effectively helping them reduce operating costs and practice the development concept of green environmental protection. With the continuous advancement and innovation of technology, we believe that NOMURA winding machines will continue to play a leading role in the field of energy conservation and contribute more to the sustainable development of the industry.