The automatic winding machine not only reduces the labor intensity but also greatly improves the production efficiency. Thanks to the control of electronic devices, both winding and wiring can be carried out at a high speed, no longer limited by human reaction speed. Moreover, the automatic winding machine can wind multiple windings simultaneously each time, which greatly increases the production speed.
In addition, the automatic winding machine no longer relies on manual operation, thus ensuring the quality of production. During the production process, the operator only sets the parameters before operation, while everyone is involved in the winding process. Thus, regardless of whether the operator has experience or not and whether they understand winding technology or not, as long as the same parameters are set, windings of the same quality can be produced. In this way, the quality and reliability of the product have been greatly improved.
Product features: The design is novel and streamlined, the structure is reasonable, and the movement rigidity is high. Moreover, the new generation of soft software from our company operates with extremely high stability, capable of handling winding processes and precision that similar products in the industry cannot handle. Programmed with windows, loaded with the new ESM high-performance winding machine software, equipped with IPC for independent high-speed operation, featuring a simple and user-friendly teaching and control interface, with optional Chinese and English dialogues, easy to learn and operate. All important components are globally supplied, making it a world-class casting technology. The structure is reasonable and compact, with high movement rigidity, fast response frequency, high action accuracy, high overall machine stability, and wide adaptability to working environments.
In the production and manufacturing of the electronics and electrical industries, the efficiency of winding equipment directly affects the production progress and economic benefits of enterprises. Traditional winding equipment is restricted by factors such as mechanical structure and control technology, and there are obvious bottlenecks in winding speed, accuracy and production flexibility, making it difficult to meet the growing demand for efficient production. Yeyi Automation Technology (Suzhou) Co., Ltd. has been deeply engaged in the field of automatic winding equipment. With continuous technological innovation, the circular 8-shaped continuous winding vertical winding machine it has launched has successfully broken through the efficiency bottleneck of traditional winding, helping enterprises achieve a leap in production capacity.
Yeyi Automation Technology (Suzhou) Co., Ltd. was established on July 21, 2015. It is a high-tech enterprise integrating R&D, production, sales and after-sales service. The company has gathered a group of professional and technical personnel with rich industry experience. The average working years of team members in the field of power equipment exceed seven years, and they possess strong independent design and R&D capabilities. For many years, the company has been dedicated to the research and development and production of industrial automation equipment, accumulating profound technical expertise in the field of winding equipment. Its products have gained wide recognition in the market.
Traditional winding equipment usually adopts relatively simple mechanical transmission and manual control methods. In terms of winding speed, due to the limitations of mechanical structure, it is difficult to achieve high-speed operation, and problems such as vibration and noise are prone to occur during high-speed operation, which affects the stability and service life of the equipment. Meanwhile, the manual control mode relies on the experience and proficiency of the operators. This not only leads to low production efficiency but also makes it difficult to ensure the consistency of winding accuracy, resulting in uneven product quality. In addition, when traditional equipment is used to wind coils of different specifications and shapes, it requires a considerable amount of time to change molds and adjust parameters, resulting in poor production flexibility and inability to meet diverse production demands.
The Yeyi circular 8-shaped continuous winding vertical winding machine adopts an advanced servo motor drive system in hardware configuration. Compared with traditional stepper motors, servo motors have higher precision, faster response speed and greater torque. During the winding process, the servo motor can quickly and precisely control the winding speed and position, achieving high-speed and stable winding operations. Take the winding of transformer coils as an example. Traditional winding equipment can complete the winding of approximately 50 to 80 coils per hour, while the Yeyi circular 8-shaped continuous winding vertical winding machine, with its highly efficient servo motor drive system, can complete 120 to 150 coils per hour, increasing production efficiency by more than 50%. Meanwhile, the equipment adopts high-precision guide rails and lead screw transmission mechanisms, combined with precise mechanical processing techniques, effectively reducing errors and wear during the mechanical transmission process, and further enhancing the operational stability and reliability of the equipment.
The Yeyi circular 8-shaped continuous winding vertical winding machine is equipped with an independently developed intelligent control system. This system adopts advanced numerical control technology and is capable of precisely controlling and real-time monitoring parameters such as speed, tension, number of turns and Angle during the winding process. The operator only needs to input the winding parameters of the product on the human-machine interaction interface, and the equipment can automatically complete the winding operation, greatly reducing manual intervention and improving production efficiency and product quality. The system also features an intelligent parameter memory function, capable of storing the winding process parameters of various products. When switching to produce different products, only the corresponding parameter Settings need to be called, without the need for re-debugging, which greatly shortens the line changing time. In actual production, through this function, the product line changing time can be shortened from over 30 minutes of traditional equipment to within 5 minutes, effectively improving the production utilization rate of the equipment.
To meet the diverse production demands of different customers, the Yeyi circular 8-shaped continuous winding vertical winding machine has fully taken into account the flexibility and universality of the equipment in its design. The equipment adopts a modular design concept. Key components such as the winding head and the mold installation seat can all be quickly disassembled and replaced, which can adapt to the winding of coils of different specifications and shapes. Meanwhile, the equipment supports multiple winding modes, including circular figure-eight continuous winding, multi-layer vertical winding, spiral winding, etc., and can be flexibly selected according to the process requirements of the product. Take the electronic components industry as an example. For inductors of different sizes and shapes, the Yeyi vertical winding machine can efficiently complete the winding task by quickly changing molds and adjusting the winding mode, without the need to purchase additional dedicated equipment. This saves a lot of costs for enterprises and also improves production efficiency.
Yeyi Automation Technology attaches great importance to the after-sales service and technical support of its equipment. The company has a professional after-sales team that can provide customers with timely and efficient equipment installation and commissioning, operation training and maintenance services. During the equipment installation and commissioning stage, after-sales engineers will precisely install and debug the equipment based on the customer's production environment and process requirements to ensure that the equipment can be put into production quickly. In terms of operation training, by combining theoretical explanations with practical operations, operators are enabled to master the operation methods and maintenance skills of the equipment proficiently. In addition, the company has established a complete remote monitoring system for equipment, which can monitor the operating status of the equipment in real time, detect potential faults in advance and handle them promptly, minimizing equipment downtime to the greatest extent and ensuring the continuity of production in the enterprise.
The Yeyi circular 8-shaped continuous winding vertical winding machine, with its advanced hardware configuration, intelligent control system, flexible design and perfect after-sales service, has successfully broken through the efficiency bottleneck of traditional winding, providing a strong guarantee for enterprises to achieve capacity leap. In the future development, Yeyi Automation Technology (Suzhou) Co., Ltd. will continue to uphold the spirit of innovation, constantly optimize product performance, provide customers with more high-quality and efficient automated winding solutions, and help enterprises stand out in the fierce market competition.
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