A fully automatic winding machine is a device that winds linear objects onto specific workpieces. The fully automatic winding machine is a newly developed type of equipment. To meet the requirements of high efficiency and high output, fully automatic models generally adopt a multi-head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, and use programmable controllers as the control core of the equipment This model works in conjunction with mechanical arms, pneumatic control components and executive accessories to perform functions such as automatic wire arrangement, automatic foot wrapping, automatic wire cutting and automatic frame loading and unloading. It has an extremely high production efficiency, greatly reducing the reliance on manual labor. One operator can take care of several such devices at the same time. The product quality is relatively stable and it is very suitable for processing occasions with high output requirements.
Electronic toy coils, electronic clock coils, electronic gift coils, electronic lock induction coils, mobile phone vibration motor coils, animal ear tag induction coils, various voice coils for headphones and speakers, card reader coils, ID/IC automatic coin-operating device coils, camera coils, digital camera zoom coils, laser head coils, special magnetic head coils, wireless electromagnetic mouse and mouse pad cables Coils for automatic coin-operated devices, hearing aid coils, attendance machine coils, solar rotary table coils, solar rocker coils, coin-operated detector coils, and brushless flat motor coils, etc.
In fields such as electrical equipment manufacturing and electronic component production, the advancement of coil winding technology plays a decisive role in product performance and enterprise production efficiency. Yeyi Automation Technology (Suzhou) Co., LTD., as a high-tech enterprise specializing in the research and development, production, sales and after-sales service of winding equipment, has launched a fully automatic flat wire circular vertical winding machine. With its outstanding technology and performance, it stands out in the industry and provides efficient and precise coil winding solutions for many enterprises.
I. Introduction to Yeyi Automation Technology (Suzhou) Co., LTD
Yeyi Automation Technology (Suzhou) Co., Ltd. was officially established on July 21, 2015. The company is located at No. 28, Datong Road, High-tech Zone, Suzhou City. Adhering to the business philosophy of "people-oriented, technological innovation, and promoting industrial progress", the company has gathered a group of highly professional R&D talents. All team members have a profound professional background in power equipment and have accumulated over seven years of rich experience in the industry. With its strong independent design and R&D capabilities, Yeyi Automation Technology has successfully established a large-scale mechanical equipment production base. The company is actively engaged in the research and development and application of energy-saving, efficient and environmentally friendly products, committed to breaking the long-term monopoly of imported equipment, and aspires to become a leading domestic supplier with a large scale and strong equipment manufacturing capabilities. At present, the company's products cover foil winding machines, winding machines, tension wire laying frames, reactor supporting equipment, etc., and it also undertakes various coil winding contract manufacturing businesses, earning a good reputation and recognition in the industry.
Second, technological innovation leads industry transformation
(1) Intelligent and precise control system
The Yeyi fully automatic flat wire circular vertical winding machine is equipped with an advanced intelligent control system. This system is like the smart "brain" of the equipment, endowing it with a high degree of automation and precise operation capabilities. Operators can easily and precisely set key parameters such as the number of winding turns, wire diameter, tension, and winding speed through the human-machine interface, based on the winding requirements of different circular flat wire coils. The system internally employs advanced algorithms to perform high-speed calculations and real-time monitoring on these parameters. Once a deviation between the actual operating parameters and the preset values is detected, it will quickly and automatically adjust to ensure the stability and accuracy of the winding process. This effectively avoids potential errors caused by manual operation and significantly enhances the consistency and stability of product quality. It meets the strict requirements of high-end products for the high precision of coils.
(2) Innovative mold design
On January 20, 2025, it was reported that Yeyi Automation Technology has obtained a patent for "A Multi-Form vertical winding Coil Combination Mold" (Authorization announcement number CN222354933U). This mold design is innovative, integrating the functions of an elliptical vertical winding coil forming mold and a square vertical winding coil forming mold. When winding circular flat wire coils, through the innovative design of the wire mold and the lower support rotating mold, precise guidance and positioning of the flat wire can be achieved. This effectively overcomes the limitation of traditional molds on the wire during the winding process, realizes the tight and neat winding of the wire, avoids the loosening phenomenon after the coil is formed, and significantly improves the winding quality and production efficiency of the coil. With this combined mold, users can quickly complete the production of circular or other shaped coils without the need for frequent mold changes, significantly saving production time and costs.
(3) Stable and reliable mechanical structure
The mechanical structure design of the equipment fully takes into account stability and durability. The frame is made of high-strength and high-quality materials, combined with precise processing and assembly techniques, ensuring that the equipment can remain stable and reliable during high-speed and long-term operation, effectively reducing vibration and noise during operation. Meanwhile, the equipment is equipped with an advanced heat dissipation system and a complete overload protection device. The heat dissipation system can promptly dissipate the heat generated by the equipment during long-term operation, preventing a decline in equipment performance due to overheating. The overload protection device quickly cuts off the power supply when the equipment is overloaded, protecting the core components of the equipment from damage, extending the overall service life of the equipment, reducing the maintenance cost of the equipment, and providing a solid guarantee for the continuous and large-scale production of enterprises.
Three, outstanding performance facilitates efficient production
(1) Efficient production capacity
The Yeyi fully automatic flat wire circular vertical winding machine, with its outstanding high-speed operation performance, has greatly enhanced production efficiency. The winding speed of the equipment can be flexibly adjusted within a reasonable range according to the actual production needs. Compared with traditional winding equipment, the winding volume per unit time has been significantly increased. In addition, the equipment is equipped with automatic feeding and discharging functions, reducing manual intervention links and time consumption, and achieving continuous and uninterrupted production. When mass-producing small transformer circular flat wire coils, the production efficiency has been significantly enhanced, effectively meeting the urgent demand for large-scale production of enterprises, helping them effectively reduce production costs and improve market competitiveness.
(2) Wide applicability of wire materials
This device has a strong adaptability to cables and can handle various types and specifications of flat cables. Whether it is common enameled flat copper wire, electromagnetic flat wire, or flat conductors made of special materials, the equipment can automatically and precisely adjust the winding parameters according to the specific characteristics of the wire, achieving high-quality winding operations. Moreover, the equipment can meet the winding requirements of circular flat wire coils of different sizes and shapes, from the circular flat wire coils of tiny electronic components to the circular flat winding coils of large motors, all can be easily handled. It comprehensively covers the diverse production needs of different industries and customers, broadening the application fields and market space of the equipment.
(3) Stable tension control
Tension control is of vital importance during the flat wire winding process. The Yeyi fully automatic flat wire circular vertical winding machine is equipped with a dedicated digital tension control mechanism, allowing operators to monitor the tension of the wire in real time during the winding process. This mechanism can precisely adjust the tension, ensuring that the wire maintains a constant and appropriate tension throughout the winding process. It neither damages the insulation layer of the enameled wire due to excessive tension nor causes the coil to loosen due to insufficient tension. Stable tension control ensures uniform and tight coil wiring, enhances the consistency of coil weight and quality, and results in aesthetically pleasing coils with high overall density, effectively improving product quality and performance.
Fourth, practical application cases demonstrate value
A well-known new energy vehicle motor manufacturing enterprise, in the past, used traditional winding equipment in the production process of motor winding coils. This not only led to low production efficiency but also uneven coil quality, resulting in unstable motor performance and a high rate of defective products. After introducing the Yeyi fully automatic flat wire circular vertical winding machine, through meticulous adjustment of the equipment parameters, it has perfectly adapted to the complex winding requirements of the motor's circular flat winding coils. The production efficiency has been significantly enhanced, the product scrap rate has been greatly reduced, the performance of the motor has been significantly optimized, the output power has become more stable, and the noise has been significantly reduced. With its high-quality motor products, this enterprise has stood out in the market competition, won more customer orders, and achieved a dual leap in economic benefits and market competitiveness.
V. Market Prospect Outlook
With the vigorous development of the electrical equipment and electronic components industry, especially the rapid rise of emerging fields such as new energy vehicles, 5G communications, and industrial automation, the demand for high-performance circular flat wire coils has shown an explosive growth trend. The fully automatic flat wire circular vertical winding machine of Yeyi Automation Technology (Suzhou) Co., Ltd. precisely meets the market's urgent demand for efficient and high-precision winding equipment with its outstanding technical advantages and stable and reliable performance. Looking ahead, with the continuous innovation and upgrading of technology, this equipment is expected to be widely applied in more fields, further expanding its market share, helping enterprises achieve intelligent production transformation, promoting the entire winding machine industry to move towards a higher level, and making significant contributions to the high-quality development of China's manufacturing industry.
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