Fully Automatic Flat Wire Vertical Winding Machine

In fields such as electrical equipment manufacturing and electronic component production, the precision and efficiency of coil winding processes play a decisive role in product performance and enterprise production benefits. Yeyi Automation Technology (Suzhou) Co., LTD., as a high-tech enterprise deeply engaged in the research and development, production, sales and after-sales service of winding equipment, has launched a fully automatic flat wire vertical winding machine. With its advanced technology and outstanding performance, it has stood out in the industry and brought brand-new production solutions to many enterprises.

I. Introduction to Yeyi Automation Technology (Suzhou) Co., LTD

Yeyi Automation Technology (Suzhou) Co., Ltd. was established on July 21, 2015, and is located at No. 28, Datong Road, High-tech Zone, Suzhou City. The company adheres to the business philosophy of "people-oriented, technological innovation, and promoting industrial progress", and has built a highly professional R&D team. The team members have professional backgrounds in various power equipment and all have more than seven years of industry experience. With its strong independent design and R&D capabilities, the company has established a large-scale mechanical equipment production base, actively engaged in the research and application of energy-saving, efficient and environmentally friendly products, and is committed to breaking the monopoly of imported equipment and becoming a large-scale domestic supplier with strong equipment manufacturing capabilities. At present, the company's main production equipment includes foil winding machines, winding machines, tension wire laying frames, reactor supporting equipment, etc. It also undertakes various coil winding contract manufacturing businesses and has accumulated rich practical experience and a good reputation in the industry.

Second, technological innovation builds a leading edge

(1) Intelligent and precise control system

The Yeyi fully automatic flat wire vertical winding machine is equipped with an advanced intelligent control system, which is like the "smart brain" of the equipment, achieving highly automated and precise operation. Operators can conveniently and precisely set key parameters such as the number of winding turns, wire diameter, tension, and winding speed through the human-machine interface according to the winding requirements of different flat wire coils. The system uses advanced algorithms to perform high-speed calculations and real-time monitoring on these parameters. Once the actual operating parameters deviate from the preset values, it can quickly and automatically adjust to ensure the stability and accuracy of the winding process. This effectively avoids possible errors caused by manual operation, greatly enhancing the consistency and stability of product quality, and meeting the strict requirements of high-end products for high-precision coils.

(2) Innovative mold design

The company has achieved fruitful results in mold research and development. On January 20, 2025, it was reported that Yeyi Automation Technology has obtained a patent for "A Multi-Form vertical Winding Coil Combination Mold" (Authorization announcement number CN222354933U). This mold is exquisitely designed and integrates the functions of an elliptical vertical winding coil forming mold and a square vertical winding coil forming mold. During the winding process, through the innovative design of the wire mold and the lower support rotating mold, precise guidance and positioning can be achieved for flat wires, effectively overcoming the limitations of traditional molds on wires during the winding process. This enables tight and neat winding of wires, avoids the loosening of coils after forming, and significantly improves the winding quality and production efficiency of coils. With this combined mold, users can quickly complete the production of both elliptical and square coils without the need for frequent mold changes, significantly saving production time and costs.

(3) Stable and reliable mechanical structure

The mechanical structure design of the equipment has fully taken into account stability and durability. The frame is made of high-strength and high-quality materials, combined with precise processing and assembly techniques, ensuring that the equipment remains stable and reliable during high-speed and long-term operation, effectively reducing vibration and noise during operation. Meanwhile, the equipment is equipped with an advanced heat dissipation system and a complete overload protection device. The heat dissipation system can promptly dissipate the heat generated by the equipment during long-term operation, preventing a decline in equipment performance due to overheating. The overload protection device quickly cuts off the power supply when the equipment is overloaded, protecting the core components of the equipment from damage, extending the overall service life of the equipment, reducing the maintenance cost of the equipment, and providing a solid guarantee for the continuous and large-scale production of enterprises.

Three, outstanding performance facilitates efficient production

(1) Efficient production capacity

The Yeyi fully automatic flat wire vertical winding machine, with its outstanding high-speed operation performance, has greatly enhanced production efficiency. The winding speed of the equipment can be flexibly adjusted within a reasonable range according to the actual production needs. Compared with traditional winding equipment, the winding volume per unit time has been significantly increased. In addition, the equipment is equipped with automatic feeding and discharging functions, reducing manual intervention links and time consumption, and achieving continuous and uninterrupted production. For instance, when mass-producing small transformer flat wire coils, the production efficiency has been significantly enhanced, effectively meeting the urgent demand of enterprises for large-scale production, helping them effectively reduce production costs and improve market competitiveness.

(2) Wide applicability of wire materials

This device has a strong adaptability to cables and can handle various types and specifications of flat cables. Whether it is common enameled flat copper wire, electromagnetic flat wire, or flat conductors made of special materials, the equipment can automatically and precisely adjust the winding parameters according to the specific characteristics of the wire, achieving high-quality winding operations. Moreover, the equipment can meet the winding requirements of flat wire coils of different sizes and shapes, from the flat wire coils of tiny electronic components to the flat winding coils of large motors. It can handle them all with ease, comprehensively covering the diverse production needs of different industries and customers, and broadening the application fields and market space of the equipment.

(3) Stable tension control

Tension control is of vital importance during the flat wire winding process. The Yeyi fully automatic flat wire vertical winding machine is equipped with a dedicated digital tension control mechanism, allowing operators to monitor the tension of the wire in real time during the winding process. This mechanism can precisely adjust the tension, ensuring that the wire maintains a constant and appropriate tension throughout the winding process. It neither damages the insulation layer of the enameled wire due to excessive tension nor causes the coil to loosen due to insufficient tension. Stable tension control ensures uniform and tight coil wiring, enhances the consistency of coil weight and quality, and results in aesthetically pleasing coils with high overall density, effectively improving product quality and performance.

Fourth, practical application cases demonstrate value

A well-known new energy vehicle motor manufacturing enterprise, in the past, used traditional winding equipment in the production process of motor winding coils. This not only led to low production efficiency but also uneven coil quality, resulting in unstable motor performance and a high rate of defective products. After the introduction of the Yeyi fully automatic flat wire vertical winding machine, through the meticulous adjustment of equipment parameters, it has perfectly adapted to the complex winding requirements of motor flat winding coils. The production efficiency has been significantly enhanced, the product scrap rate has been greatly reduced, the performance of the motor has been significantly optimized, the output power has become more stable, and the noise has been significantly reduced. With its high-quality motor products, this enterprise has stood out in the market competition, won more customer orders, and achieved a dual leap in economic benefits and market competitiveness.

V. Market Prospect Outlook

With the vigorous development of the electrical equipment and electronic components industry, especially the rapid rise of emerging fields such as new energy vehicles, 5G communications, and industrial automation, the demand for high-performance flat wire coils has shown an explosive growth trend. The fully automatic flat wire vertical winding machine of Yeyi Automation Technology (Suzhou) Co., Ltd. precisely meets the market's urgent demand for efficient and high-precision winding equipment with its outstanding technical advantages and stable and reliable performance. Looking ahead, with the continuous innovation and upgrading of technology, this equipment is expected to be widely applied in more fields, further expanding its market share, helping enterprises achieve intelligent production transformation, promoting the entire winding machine industry to move towards a higher level, and making significant contributions to the high-quality development of China's manufacturing industry.